Papiermaschinen

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Paper machine for 5320mm, 300t/d

Details;

Basis weight (g/m²)                       32 – 62

Products                                         LWC (Lightweight Coated),

                                                        MWC (Mediumweight Coated)

Maximum production speed           1248 m/min 

Machine section                             HC Top Former

Discharge width                             5706 mm

Trimmed width Reel                       5320 mm

Machine section                             HC Top Former

Wire width                                       5910 mm

Main drive system                          Single motor drive

Electrical connection                     50 Hz

Top former Fourdrinier 5320mm at reel, 32-62 GSM ca. 300-400t/d & 1200m/min.

Paper machine for coated paper production

Paper Machine: Beloit Coated Wood Free
Final paper gsm: 40-160
Base paper gsm: 30 - 110
Max width: 2,8 m
Max speed: 730 mpm
Approach: 4 stage cleaners; 3 stage screen slot 0,25 mm +dilution screen
Headbox: Voith ModuleJet
Wire width: 3500 mm 
Press section: (2) press + offset
Pre drying section: Beloit type 4140,(4 group double felted)
Dryer diameter: 1522 mm
Post drying section: (17) IR row; (1) air dryer BMB + (3) dryer
One speed sizer
Kuster roll for hardnip calander
Pope reel : Centerwind
QCS AccuRay 1180
Winder wih 1100 m/min.
make: VariPlus 2000
Steam pressure: 2,8 bar
Number of dryier: 36
Precoater: BillBlade
Two supercalenders available
Calender 1:
Nip: 11
Max. Speed: 650 m/min.
Make : Kleinwefers
Operationing Speed: 450 m/min.
Supercalender 2:
Nip: 9
Max. Speed: 500m/min.
Operating speed: 300 m/min.
Flat table section: (length 14.5 m; width 3.30 m).
Forming board; - N. 10 single foils; - N. 3 hydro foils - N. 4 vacu foils; - N. 1 enervac - N. 1 dandy roll, diameter F 1,000 mm; - N. 10 flat boxes (suction boxes)
Press section:
First pick-up and granite press; - Second fabric press; - Third reverse press; - Fourth smoothing press.
Coating section:
N. 3 dry patina filtration stations, with Ronnigen filters;
N. 2 Beloit scraping blade coating heads, with Training blades - floated nip (applicator + support); 
N. 2 gas infrared ray stations;
N. 1 infrared ray station for lateral profile control;
N. 1 air hood on the felt;
N. 1 group with n. 2 drying cylinders;
N. 1 group with n. 4 drying cylinders
Coated paper production with online coating 2.8m, 2.8m 730m/min. ca. 130 T/D.

Paper machine 3520mm, 120 tpd, Voith

Design speed: 800 m/min, Operating speed: 700 m/min,

Basis weight: 30 upto 60 g/m²

Hydraulic headbox, 14.5 m wire section with top former

Press section: 606 press (750/750/750) + main press (1000/550)

Dryer section with 28 dryer cylinders

One film size press

One four-roll soft calender, two scanners

One pope reel, one rewinder (2200 m/min)

Vacuum system, drive system, ABB frequency converters

Production capacity: ca. 120 tons/day

Complete paper machine (excluding pulping section)

Scope: from approach flow screening system to rewinder

Equipped with a Voith rewinder with design speed of 2000 m/min

Voith Light weight gsm fourdrinier machine 3520mm 120 TPD, 800 mpm

Paper machine 5.69m, 450 t/day

Manufacturer: Beloit Walmsley

Grammage range (g/m2) : 46-120

Grades: Copy paper, offset, script, envopost

Max speed (m/min) : 1000

Production per year (t) max: 160000

Headboxes type: ConverFlo headbox

Press configuration: Beloit TriNip Press

Dryness after press: 44%

Nr. cylinders before size press: 34

Nr. cylinders after size presss: 16

Cylinder diameter size press: 1260mm

Calendar: Yes

Quality control system: Metso QCS

 

Also, Stock Preparation plant for this machine is available.

Beloit-Walmsley Fourdrinier paper machine 5.69 m 1000 m/min speed and ca. 160000 Tons per year

Double layer paper machine 4640 mm trimmed w.

Top headbox: 5180 mm outlet 

Bottom headbox: 5000mm outlet

GSM range: 115-200 g/m2

Speed: upto 720 m/min.

Max. drive speed: 750 m/min.

Width after rewinder: 4640 m

Production type: Brown paper for container board

Press section: 2 Presses

Press 1: Uni Press : 70Kg/cm

Press 2: High impulse Press: 300kg/cm

Cylinder dryers: 46 preheating section, 20 post dryers, 66 in total

Design speed: 1000m/min.

Starch press: roll dia: 700mm and 950 mm

QCS: Manufacturer: Voith, year 2010s

With rewinder 

 

Stock preparation 

Stock Preparation Line (Optional)

The stock preparation line is composed by

- a set of high-density Cyclones,

- 2 stages of coarse screening process.

 

The stock for each ply is treated also with 3 stages of fine screening.

High Density Cyclon D2C-S Voith 4

Coarse Screening FS3B Escher Wyss 1

Coarse Screening FS2B Escher Wyss 1

Fine Sceening (Botom Ply) Sund Defbrator T9 Metso Paper 1

Fine Sceening (Botom Ply) Sund Defbrator T6 Metso Paper 2

Fine Sceening (Top Ply) Sund Defbrator T9 Metso Paper 1

Fine Sceening (Top Ply) Sund Defbrator T6 Metso Paper 2

Thickener Augers M70 Maule 8

Refners Major 30 " Black Clawson 1

 

Rewinder 

A slitter-winder (Valmet Win-Drum)  installed in 2000s

max working width of 5'300 mm.

Max. parent roll diameter 2'700 mm

Max. trimmed width parent roll 5'300 mm

Max. operating speed 2'500 m/min

Max. roll diameter 1'500 mm

Max customer reel width 700 – 2'800 mm

Max. Customer reel weight 3‘000 kg

Customer Reels per hour 20 – 30

 

 

 

KMW Carcano Double ply fourdrinier Machine 4.64 meters trimmed width 115-200 GSM and max. speed 750 m/min with Production: ca. 800 Tons per day

Tissue paper production line 60 t/day with stock prep. and rewinder

Manufacturer: Mitsubishi-Beloit
Type: Crescent Former (2 layer headbox)
Yankee Dryer Diameter: 4,57 m
Paper width on reel: 2400mm
Production speed: up to 1800m/min
Grammage: 13 to 24gsm
Drying capacity: 60 tpd
Raw material: Virgin pulp
Drive voltage: 440V, 60Hz
Machine drive: ABB/ACS 880
DCS: ABB
Key products: Toilet tissue, Facial tissue

+

Stock preparation for virgin pulp
Rewinder with 3 unwind stands

 

 

 

Mitsubishi Beloit 2400 mm 60 t/day

Tissue paper production line 60 t/day with stock prep. and rewinder

location: Asia

Manufacturer: Sulzer Escher Wyss (Germany)

Type: Tisco Former

Yankee Dryer Diameter: 4,7 m

Paper width on reel: 2400mm

Production speed: up to 1500m/min

Grammage: 13 to 45gsm

Drying capacity: 60 tpd

Raw material: Virgin pulp

Drive voltage: 440V, 60Hz

DCS: Metso

Key products: Toilet tissue, Facial tissue, Kitchen towel, Napkin, Handkerchief paper

+

Stock preparation for virgin pulp

Rewinder with 2 unwind stands

 

Escher Wyss 2400 mm 60 t/day

Tissue paper machine with approach flow system

Used tissue paper machine, production capacity max 80 t/day, with approach flow system

European ca 2,7 m ca 80 t/day

Tissue Paper Machine 3550mm

Manufacturer: Valmet

Type: Twin-wire, Wet crep

Paper width on reel: 3460mm

Production speed: up to 1300m/min

Grammage: 17 to 50gsm

Drying capacity: 100 tpd

Raw material: Virgin pulp / De-inked pulp

Drive voltage: 500V, 50Hz

Machine drive type: DC-500V

Hodd drive type: ABB DC

DCS: Valmet DNA

Key products: Hand towels, system towels and other tissue grades

Valmet 3550mm 100 tpd

Paper machine for fluting and testliner 200 t/day

Capacity of Production :  200 Tons per day. 65K per year

GSM range: 100 ~ 265

Width of Paper on pop reel: 2660mm

Speed of machine:   400m/min

 

2 stock preparation lines

European 2660 mm 200 t/d