Papiermaschinen

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Paper machine for coated paper production

Paper Machine: Beloit Coated Wood Free
Final paper gsm: 40-160
Base paper gsm: 30 - 110
Max width: 2,8 m
Max speed: 730 mpm
Approach: 4 stage cleaners; 3 stage screen slot 0,25 mm +dilution screen
Headbox: Voith ModuleJet
Wire width: 3500 mm 
Press section: (2) press + offset
Pre drying section: Beloit type 4140,(4 group double felted)
Dryer diameter: 1522 mm
Post drying section: (17) IR row; (1) air dryer BMB + (3) dryer
One speed sizer
Kuster roll for hardnip calander
Pope reel : Centerwind
QCS AccuRay 1180
Winder wih 1100 m/min.
make: VariPlus 2000
Steam pressure: 2,8 bar
Number of dryier: 36
Precoater: BillBlade
Two supercalenders available
Calender 1:
Nip: 11
Max. Speed: 650 m/min.
Make : Kleinwefers
Operationing Speed: 450 m/min.
Supercalender 2:
Nip: 9
Max. Speed: 500m/min.
Operating speed: 300 m/min.
Flat table section: (length 14.5 m; width 3.30 m).
Forming board; - N. 10 single foils; - N. 3 hydro foils - N. 4 vacu foils; - N. 1 enervac - N. 1 dandy roll, diameter F 1,000 mm; - N. 10 flat boxes (suction boxes)
Press section:
First pick-up and granite press; - Second fabric press; - Third reverse press; - Fourth smoothing press.
Coating section:
N. 3 dry patina filtration stations, with Ronnigen filters;
N. 2 Beloit scraping blade coating heads, with Training blades - floated nip (applicator + support); 
N. 2 gas infrared ray stations;
N. 1 infrared ray station for lateral profile control;
N. 1 air hood on the felt;
N. 1 group with n. 2 drying cylinders;
N. 1 group with n. 4 drying cylinders
Coated paper production with online coating 2.8m, 2.8m 730m/min. ca. 130 T/D.

Paper machine 3520mm, 120 tpd, Voith

Design speed: 800 m/min, Operating speed: 700 m/min,

Basis weight: 30 upto 60 g/m²

Hydraulic headbox, 14.5 m wire section with top former

Press section: 606 press (750/750/750) + main press (1000/550)

Dryer section with 28 dryer cylinders

One film size press

One four-roll soft calender, two scanners

One pope reel, one rewinder (2200 m/min)

Vacuum system, drive system, ABB frequency converters

Production capacity: ca. 120 tons/day

Complete paper machine (excluding pulping section)

Scope: from approach flow screening system to rewinder

Equipped with a Voith rewinder with design speed of 2000 m/min

Voith Light weight gsm fourdrinier machine 3520mm 120 TPD, 800 mpm

Paper machine 5.69m, 450 t/day

Manufacturer: Beloit Walmsley

Grammage range (g/m2) : 46-120

Grades: Copy paper, offset, script, envopost

Max speed (m/min) : 1000

Production per year (t) max: 160000

Headboxes type: ConverFlo headbox

Press configuration: Beloit TriNip Press

Dryness after press: 44%

Nr. cylinders before size press: 34

Nr. cylinders after size presss: 16

Cylinder diameter size press: 1260mm

Calendar: Yes

Quality control system: Metso QCS

 

Also, Stock Preparation plant for this machine is available.

Beloit-Walmsley Fourdrinier paper machine 5.69 m 1000 m/min speed and ca. 160000 Tons per year

Double layer paper machine 4640 mm trimmed w.

Top headbox: 5180 mm outlet 

Bottom headbox: 5000mm outlet

GSM range: 115-200 g/m2

Speed: upto 720 m/min.

Max. drive speed: 750 m/min.

Width after rewinder: 4640 m

Production type: Brown paper for container board

Press section: 2 Presses

Press 1: Uni Press : 70Kg/cm

Press 2: High impulse Press: 300kg/cm

Cylinder dryers: 46 preheating section, 20 post dryers, 66 in total

Design speed: 1000m/min.

Starch press: roll dia: 700mm and 950 mm

QCS: Manufacturer: Voith, year 2010s

With rewinder 

 

Stock preparation 

Stock Preparation Line (Optional)

The stock preparation line is composed by

- a set of high-density Cyclones,

- 2 stages of coarse screening process.

 

The stock for each ply is treated also with 3 stages of fine screening.

High Density Cyclon D2C-S Voith 4

Coarse Screening FS3B Escher Wyss 1

Coarse Screening FS2B Escher Wyss 1

Fine Sceening (Botom Ply) Sund Defbrator T9 Metso Paper 1

Fine Sceening (Botom Ply) Sund Defbrator T6 Metso Paper 2

Fine Sceening (Top Ply) Sund Defbrator T9 Metso Paper 1

Fine Sceening (Top Ply) Sund Defbrator T6 Metso Paper 2

Thickener Augers M70 Maule 8

Refners Major 30 " Black Clawson 1

 

Rewinder 

A slitter-winder (Valmet Win-Drum)  installed in 2000s

max working width of 5'300 mm.

Max. parent roll diameter 2'700 mm

Max. trimmed width parent roll 5'300 mm

Max. operating speed 2'500 m/min

Max. roll diameter 1'500 mm

Max customer reel width 700 – 2'800 mm

Max. Customer reel weight 3‘000 kg

Customer Reels per hour 20 – 30

 

 

 

KMW Carcano Double ply fourdrinier Machine 4.64 meters trimmed width 115-200 GSM and max. speed 750 m/min with Production: ca. 800 Tons per day

Tissue paper production line 60 t/day with stock prep. and rewinder

Manufacturer: Mitsubishi-Beloit
Type: Crescent Former (2 layer headbox)
Yankee Dryer Diameter: 4,57 m
Paper width on reel: 2400mm
Production speed: up to 1800m/min
Grammage: 13 to 24gsm
Drying capacity: 60 tpd
Raw material: Virgin pulp
Drive voltage: 440V, 60Hz
Machine drive: ABB/ACS 880
DCS: ABB
Key products: Toilet tissue, Facial tissue

+

Stock preparation for virgin pulp
Rewinder with 3 unwind stands

 

 

 

Mitsubishi Beloit 2400 mm 60 t/day

Tissue paper production line 60 t/day with stock prep. and rewinder

location: Asia

Manufacturer: Sulzer Escher Wyss (Germany)

Type: Tisco Former

Yankee Dryer Diameter: 4,7 m

Paper width on reel: 2400mm

Production speed: up to 1500m/min

Grammage: 13 to 45gsm

Drying capacity: 60 tpd

Raw material: Virgin pulp

Drive voltage: 440V, 60Hz

DCS: Metso

Key products: Toilet tissue, Facial tissue, Kitchen towel, Napkin, Handkerchief paper

+

Stock preparation for virgin pulp

Rewinder with 2 unwind stands

 

Escher Wyss 2400 mm 60 t/day

Tissue paper machine with approach flow system

Used tissue paper machine, production capacity max 80 t/day, with approach flow system

European ca 2,7 m ca 80 t/day

Tissue Paper Machine 3550mm

Manufacturer: Valmet

Type: Twin-wire, Wet crep

Paper width on reel: 3460mm

Production speed: up to 1300m/min

Grammage: 17 to 50gsm

Drying capacity: 100 tpd

Raw material: Virgin pulp / De-inked pulp

Drive voltage: 500V, 50Hz

Machine drive type: DC-500V

Hodd drive type: ABB DC

DCS: Valmet DNA

Key products: Hand towels, system towels and other tissue grades

Valmet 3550mm 100 tpd

Paper machine for fluting and testliner 200 t/day

Capacity of Production :  200 Tons per day. 65K per year

GSM range: 100 ~ 265

Width of Paper on pop reel: 2660mm

Speed of machine:   400m/min

 

2 stock preparation lines

European 2660 mm 200 t/d

Rundsieb Kartonmaschine ca 2000 mm

Used cardboard machine:

Operating speed: 100 m/min

Grammage: 300 bis 900 g/m²

MG cylinder with German press

In-line training structure

Calendar

In-line guillotine

QLS and online colorimetry

Automatical pallets wrapping unit

Materials: white and grey cardboard sorts, plasterboard, cardboard

 

 

ca 2000 mm 100 m/min