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Hauptbild Name Hersteller Typ Größe Kapazität

Wuchtschüttler Voith 1000 SCH

Wuchtschüttler Voith 1000 SCH

1000 SCH 1,5 m²

Ausschusspulper ca 20 m³

Ausscusspulper aus Edelstahl, ca 4 m breit, 2 Auflöseaggregate

ca 20 m³

Egoutteur 3000 mm / 600 mm

Egoutteur Edelstahl Siebbreite ca 3000 mm, Durchmesser ca 600 mm

Egotteur Wire width 3000 mm

Paper machine 2550 mm

machine width: 2550mm

Max. speed: 200 m/min

BW range: 30-400grs/m²

Supply voltage: 3 x 500 Volts

Steam pressure: 4 bar

Air pressure: 7 bar

Water pressure: 2 bar

Water consumption: 40 Lts/Kg

Steam consumption: 3.0 Kg/kg

PM only from headbox to pope-roll.

 

MACHINE DESCRIPTION

Has produced a wide range of products:
Fine papers, 60 to 220 GSM with watermark and deep colors. High quality board papers up to 400 GSM
Other specialty papers from 30 to 90 GSM

Production range is from 30 to 400 GSM running at 50 to 220 m/min.

Paper with at reel is 2550 mm max.

Capacity is up to 3500 Kg/h.

Main characteristics is its formation uniformity CM and MD, gradual drying rate both wet and steam dried.

GENERAL DESCRIPTION

FORMING SECTION WITH DANDY ROLL

It is a Fourdrinier type with removable table for wire change, cantilever couch roll, closed headbox for optimal flow rate at any speed and watermarking Dandy Roll.

PRESSES

Three 80 kg /cm2 presses, 2 lower felt and a 3rd upper felt, allowing good drying capacity and surface smoothing.

Water content after presses is about 50% below 120 GSM.

DRYING

Consist in a main battery of 18 driers of 1250 mm diameter, in 3 drive sections with drying felts on both sides.

Post drying after size press is done with 6 driers, 4 of 1000mm dia and 2 1250mm diameter in one drive section, with automatic paper moisture control.

All driers tested at 4 Bar, heated with steam at 3.7 Bars max.

All sections covered by a recovery heat hood that allows pocket ventilation at 90 degrees Celcius.

SIZE PRESS

Two rubber 350 mm diameter rolls working at 20 Kg/cm allows sizing with starch and latex.

CALENDER STACK

Küsters 400mm dia King roll, 2 intermediate 330mm dia rolls and un upper 400mm dia Queen roll that can be used as a one pass or three pass calender up to 80 Kg/cm.

MACHINE DRIVE

It is a line shaft with conical pulleys, pneumatic clutch and angular reducer for 11 sections. Motor drive is 300 Kw dc.

SECURITY PAPER MACHINE

  • ·  Deckle : 2,55m
  • ·  Max Speed : 220m/min
  • ·  Basis weight range : 40/400gsm
  • ·  Headbox : pressurized / Stainless steel built in 2003
  • ·  Fourdrinier with foils, 6 vacuum boxes, Couch Roll with vacuum
  • ·  2 vertical presses with bottom felt – max 80kg/cm
  • ·  1 vertical presses offset – max 80kg/cm
  • ·  18 Drying cylinder – Diameter 1,25 m – 3,7 ata steam pressure
  • ·  Inclined Size-Press – working pressure 20kg/cm
  • ·  6 Drying cylinder – Diameter 4×1,0m + 2×1,25 m – 3,7 ata steam pressure
  • ·  High efficiency hood
  • ·  Machine Calender – 3 NIPs – Kuster bottom roll
  • ·  Vertical Reel up (Pope
  • ·  ABB supervision & gauges for Moisture & basis weight control

 

  • Product portfolio
  • 1). security papers, like for checkbooks, fiscal stamps, minutes for notaries
  • 2.) papers for wine labels,
  • 3.)  bristol cardboard for various commercial applications, like posters, bookstore, 
  • 4.) papers with watermark, 
  •  
  • 4.) plasterboard

 

  • Operational Features: The very versátiles headbox with both option to run either with vacuum or with pressure between 0.5 abd 1.15 % of consistency and a forming table with a vacuum system, that let the operators to work with less or more water on the table…

 

  • It had a very flexible, multiple  vacuum system, where you could easaly regulate the amount of water to handled on the table…

 

  • Production Mix : ThePM was continuously switching from one grade to another,  between 40 and 330 gr/sqm of basisweight. 
2550mm 3,5 t/h

Pulper 4m³

Pulper 4 m³ 4 m³

Complete integrated paper mill, pm width 8565mm

Complete integrated paper mill contents including woodyard, power plant, TMP, RCF,  paper machine, rewinders and roll wrapping.

8565mm

Hülsenschneidemaschine

Papiermaschinenkalander 3800 mm

Papiermaschinenkalander mit einer Ballenbreite von 3800 mm

Paper machine calander 3800 mm net width

Gelenkwelle

D=315MM

LZ=1370 MM

LZ = 1370 MM,

LA = 135 MM

Flanschdurchmesser 1 315 mm

Lochkreisdurchmesser 1 280 +-0,1 mm

Flanschbreite 1 22 mm

Flanschlochbohrung 1 22 +0,1 +0,3 mm

Flanschdurchmesser 2 315 mm

Lochkreisdurchmesser 2 280 +-0,1 mm

Flanschbreite 2 22 mm Flanschlochbohrung 2 22 +0,1 +0,3 mm

Drehmoment max. 80.000 Nm

Biegewinkel 15 Grad min.

Länge 1.370 mm

N=220 UpM

Wuchtgüte G6.3 ZKG mit 4x AS Flachschmiernippel mit Verlängerungsrohr, ZS mit einer Madenschraube verstopft incl.FLV - Flanschverschraubung

Niedrigkonsitenzpulper 100 m³ mit Zuführband

Low consitency Pulper ca 100 m³