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Paper machine for coated paper production

Paper Machine: Beloit Coated Wood Free
Final paper gsm: 40-160
Base paper gsm: 30 - 110
Max width: 2,8 m
Max speed: 730 mpm
Approach: 4 stage cleaners; 3 stage screen slot 0,25 mm +dilution screen
Headbox: Voith ModuleJet
Wire width: 3500 mm 
Press section: (2) press + offset
Pre drying section: Beloit type 4140,(4 group double felted)
Dryer diameter: 1522 mm
Post drying section: (17) IR row; (1) air dryer BMB + (3) dryer
One speed sizer
Kuster roll for hardnip calander
Pope reel : Centerwind
QCS AccuRay 1180
Winder wih 1100 m/min.
make: VariPlus 2000
Steam pressure: 2,8 bar
Number of dryier: 36
Precoater: BillBlade
Two supercalenders available
Calender 1:
Nip: 11
Max. Speed: 650 m/min.
Make : Kleinwefers
Operationing Speed: 450 m/min.
Supercalender 2:
Nip: 9
Max. Speed: 500m/min.
Operating speed: 300 m/min.
Flat table section: (length 14.5 m; width 3.30 m).
Forming board; - N. 10 single foils; - N. 3 hydro foils - N. 4 vacu foils; - N. 1 enervac - N. 1 dandy roll, diameter F 1,000 mm; - N. 10 flat boxes (suction boxes)
Press section:
First pick-up and granite press; - Second fabric press; - Third reverse press; - Fourth smoothing press.
Coating section:
N. 3 dry patina filtration stations, with Ronnigen filters;
N. 2 Beloit scraping blade coating heads, with Training blades - floated nip (applicator + support); 
N. 2 gas infrared ray stations;
N. 1 infrared ray station for lateral profile control;
N. 1 air hood on the felt;
N. 1 group with n. 2 drying cylinders;
N. 1 group with n. 4 drying cylinders
Coated paper production with online coating 2.8m, 2.8m 730m/min. ca. 130 T/D.

Transformator 20kV Siemens

3 phasen Transformator für Innenraum Aufstellung

Baujahr: 2009

Leistung: 7000 KVA

Spannung: 21000 V 6300 V

Strom: 192,5 A 641 A

50 Hz

 

Siemens 4GB6868-9ZZ

Paper machine 3520mm, 120 tpd, Voith

Design speed: 800 m/min, Operating speed: 700 m/min,

Basis weight: 30 upto 60 g/m²

Hydraulic headbox, 14.5 m wire section with top former

Press section: 606 press (750/750/750) + main press (1000/550)

Dryer section with 28 dryer cylinders

One film size press

One four-roll soft calender, two scanners

One pope reel, one rewinder (2200 m/min)

Vacuum system, drive system, ABB frequency converters

Production capacity: ca. 120 tons/day

Complete paper machine (excluding pulping section)

Scope: from approach flow screening system to rewinder

Equipped with a Voith rewinder with design speed of 2000 m/min

Voith Light weight gsm fourdrinier machine 3520mm 120 TPD, 800 mpm

Paper machine 5.69m, 450 t/day

Manufacturer: Beloit Walmsley

Grammage range (g/m2) : 46-120

Grades: Copy paper, offset, script, envopost

Max speed (m/min) : 1000

Production per year (t) max: 160000

Headboxes type: ConverFlo headbox

Press configuration: Beloit TriNip Press

Dryness after press: 44%

Nr. cylinders before size press: 34

Nr. cylinders after size presss: 16

Cylinder diameter size press: 1260mm

Calendar: Yes

Quality control system: Metso QCS

 

Also, Stock Preparation plant for this machine is available.

Beloit-Walmsley Fourdrinier paper machine 5.69 m 1000 m/min speed and ca. 160000 Tons per year

Double layer paper machine 4640 mm trimmed w.

Top headbox: 5180 mm outlet 

Bottom headbox: 5000mm outlet

GSM range: 115-200 g/m2

Speed: upto 720 m/min.

Max. drive speed: 750 m/min.

Width after rewinder: 4640 m

Production type: Brown paper for container board

Press section: 2 Presses

Press 1: Uni Press : 70Kg/cm

Press 2: High impulse Press: 300kg/cm

Cylinder dryers: 46 preheating section, 20 post dryers, 66 in total

Design speed: 1000m/min.

Starch press: roll dia: 700mm and 950 mm

QCS: Manufacturer: Voith, year 2010s

With rewinder 

 

Stock preparation 

Stock Preparation Line (Optional)

The stock preparation line is composed by

- a set of high-density Cyclones,

- 2 stages of coarse screening process.

 

The stock for each ply is treated also with 3 stages of fine screening.

High Density Cyclon D2C-S Voith 4

Coarse Screening FS3B Escher Wyss 1

Coarse Screening FS2B Escher Wyss 1

Fine Sceening (Botom Ply) Sund Defbrator T9 Metso Paper 1

Fine Sceening (Botom Ply) Sund Defbrator T6 Metso Paper 2

Fine Sceening (Top Ply) Sund Defbrator T9 Metso Paper 1

Fine Sceening (Top Ply) Sund Defbrator T6 Metso Paper 2

Thickener Augers M70 Maule 8

Refners Major 30 " Black Clawson 1

 

Rewinder 

A slitter-winder (Valmet Win-Drum)  installed in 2000s

max working width of 5'300 mm.

Max. parent roll diameter 2'700 mm

Max. trimmed width parent roll 5'300 mm

Max. operating speed 2'500 m/min

Max. roll diameter 1'500 mm

Max customer reel width 700 – 2'800 mm

Max. Customer reel weight 3‘000 kg

Customer Reels per hour 20 – 30

 

 

 

KMW Carcano Double ply fourdrinier Machine 4.64 meters trimmed width 115-200 GSM and max. speed 750 m/min with Production: ca. 800 Tons per day

Laminating machine, 1400 mm, Bobst

Bobst Asitrade MCP III

Aggregat für B & E Welle

Arbeitsbreite 1400 mm

Hydraulik aggregat im Jahr 2024 erneurt.

Zusatzaggregate:

Leimschäumer (Kaltleim)

Bogenzähler

Sprühbalken

Aufreßfaden

Verstärkeband

 

Bobst Asitrade Laminator maschine 1400mm ca.100 m/min.

Flexible coating system by Krönert Reko

Flexible coating system for water- and solvent-based media, which is used for the manufacture of semi-finished products for flexible packaging and technical products.

Main application:

  • Flexible packaging: Manufacture of semi-finished products for flexible packaging.
  • Technical products: Coatings for technical applications.
  • Labels/adhesive films: Manufacture of label materials
  • Functional coatings: Application of barrier layers or pressure-sensitive adhesives.

Main features:

  • Flexibility:
  • Suitable for water-based and solvent-based coating processes.
  • Sleeve change:
  • Enables quick change of the application sleeve without tools and without interrupting the material web.
  • Versatility:
  • Processes materials such as paper, polymer films, and aluminum foils in roll form.
  • Drying technique (conveyor belt dryer) permits converting of tension sensitive materials e.g. PP, PE
  • Quick change of coating technique (trolley technique)
  • Corona treatment
  • Displaceable inline dosing system for high reactive 2-component systems available
  • Inline measurement of coating weight (retrofit 2019)
  • Ultrasonic cleaning system for coating rollers and devices

General specifications:

manufacturer

KROENERT RECO 800

speed

5-200m/min

Coating systems

Dispersion + solvents

reel change

Flying roll change

total width

1580mm

working width

1530mm

Number of commissioned works

1

Commissioned works

MPG (multi-pressure gravure)

Comma rake

Nozzle/roll rake

Coating weights

MPG: 1-40

Comma: 6-140

Nozzle/roll: 1-50

Max viscosity

MPG: 500mPas

Comma: 4500mPas

Nozzle/roll: 800-1000mPas

Dryer

Convection dryer with strap

Dryer size

24m; 6 zones (independend)

Krönert REKO 800 Flexible coating machine 1580mm 200m/min.

Laminating and coating machine by Pagendarm

Manufacturer  Pagendarm 
Speed   6-80m/min 
Coating systems  dispersion + solvents 
Reel change  manual 
Total width  1300mm 
Working width  1280mm 
Number of  commissioned works  2 
Commissioned works  Nozzle/roll rake (Meyer-Bar) 
Roll rake with diving roller  

Coating weights  Nozzle/roll: 0,5-40 
Roll div roller: 10 
Comma: 5-140 
Max. viscosity  Nozzle/roll: 800-1000mPas 
Roll div roller: thin liquid 
Comma: 7500mPas 
Dryer  Convection dryer with strap 
Dryer size  predryer 3m (1 zone) 
main dryer 9+8m (3+4 zones) 

Pagendarm Coating and laminating machine 1300mm upto 80m/min.

Slitter Rewinder 750 mm

Speed: 5 - 80 m/min

Winding:

Reel change: manual

Max. reel width: 750 mm

Min. reel width: 600 mm

inner core diameter: 76er, 152er (3'' + 6'')

Max. web width: 400 ym

Min web width: 40 gr/m²

Max. outer diameter: 600 mm

Max. reel weight: 2500 kg

Cutting

Typ: silhouette cutting 

possible cuts: depending on track and cutting width

Max. cutting width: 600 mm

Min. cutting width: about 10 mm

Stacking

Removal: manual

Quantity reel schafts: 2  (friction shaft possible)

Max. roll width: 650 mm

Min. roll width: 10 mm

Inner core diameter: 76er (3'')

Max. carrier thickness: 400 ym

Max.roll outer diameter: 400 mm

750 mm

Slitter rewinder 1600 mm Senntech

Second hand slitter rewinder 1600 mm

Speed: max. 600 m/min

Winding:

Reel change: manual

Max. reel width: 1600 mm

Min. reel width: 600 mm

inner core diameter: 152er (6'')

Max. web width: 200 gr/m²

Min. web width: 40 gr/m²

Max. outer diameter: 1500 mm

Max. reel weight: 2500 kg

Cutting

Typ: silhouette cutting

possible cuts: 3

Max. cutting width: 1570 mm

Min. cutting width: about 10 mm

Stacking

Removal: automatically

Quantity reel schafts: 3

Max. roll width: 1570 mm

Min. roll width: 600 mm

Inner core diameter: 36er, 50,8er, 70er, 76er

Max. carrier thickness: 200 gr/m²

Max.roll outer diameter: 300 mm

Senntech AG 1600 mm