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Double layer paper machine 4640 mm trimmed w.

Top headbox: 5180 mm outlet 

Bottom headbox: 5000mm outlet

GSM range: 115-200 g/m2

Speed: upto 720 m/min.

Max. drive speed: 750 m/min.

Width after rewinder: 4640 m

Production type: Brown paper for container board

Press section: 2 Presses

Press 1: Uni Press : 70Kg/cm

Press 2: High impulse Press: 300kg/cm

Cylinder dryers: 46 preheating section, 20 post dryers, 66 in total

Design speed: 1000m/min.

Starch press: roll dia: 700mm and 950 mm

QCS: Manufacturer: Voith, year 2010s

With rewinder 

 

Stock preparation 

Stock Preparation Line (Optional)

The stock preparation line is composed by

- a set of high-density Cyclones,

- 2 stages of coarse screening process.

 

The stock for each ply is treated also with 3 stages of fine screening.

High Density Cyclon D2C-S Voith 4

Coarse Screening FS3B Escher Wyss 1

Coarse Screening FS2B Escher Wyss 1

Fine Sceening (Botom Ply) Sund Defbrator T9 Metso Paper 1

Fine Sceening (Botom Ply) Sund Defbrator T6 Metso Paper 2

Fine Sceening (Top Ply) Sund Defbrator T9 Metso Paper 1

Fine Sceening (Top Ply) Sund Defbrator T6 Metso Paper 2

Thickener Augers M70 Maule 8

Refners Major 30 " Black Clawson 1

 

Rewinder 

A slitter-winder (Valmet Win-Drum)  installed in 2000s

max working width of 5'300 mm.

Max. parent roll diameter 2'700 mm

Max. trimmed width parent roll 5'300 mm

Max. operating speed 2'500 m/min

Max. roll diameter 1'500 mm

Max customer reel width 700 – 2'800 mm

Max. Customer reel weight 3‘000 kg

Customer Reels per hour 20 – 30

 

 

 

KMW Carcano Double ply fourdrinier Machine 4.64 meters trimmed width 115-200 GSM and max. speed 750 m/min with Production: ca. 800 Tons per day

Laminating machine, 1400 mm, Bobst

Bobst Asitrade MCP III

Aggregat für B & E Welle

Arbeitsbreite 1400 mm

Hydraulik aggregat im Jahr 2024 erneurt.

Zusatzaggregate:

Leimschäumer (Kaltleim)

Bogenzähler

Sprühbalken

Aufreßfaden

Verstärkeband

 

Bobst Asitrade Laminator maschine 1400mm ca.100 m/min.

Flexible coating system by Krönert Reko

Flexible coating system for water- and solvent-based media, which is used for the manufacture of semi-finished products for flexible packaging and technical products.

Main application:

  • Flexible packaging: Manufacture of semi-finished products for flexible packaging.
  • Technical products: Coatings for technical applications.
  • Labels/adhesive films: Manufacture of label materials
  • Functional coatings: Application of barrier layers or pressure-sensitive adhesives.

Main features:

  • Flexibility:
  • Suitable for water-based and solvent-based coating processes.
  • Sleeve change:
  • Enables quick change of the application sleeve without tools and without interrupting the material web.
  • Versatility:
  • Processes materials such as paper, polymer films, and aluminum foils in roll form.
  • Drying technique (conveyor belt dryer) permits converting of tension sensitive materials e.g. PP, PE
  • Quick change of coating technique (trolley technique)
  • Corona treatment
  • Displaceable inline dosing system for high reactive 2-component systems available
  • Inline measurement of coating weight (retrofit 2019)
  • Ultrasonic cleaning system for coating rollers and devices

General specifications:

manufacturer

KROENERT RECO 800

speed

5-200m/min

Coating systems

Dispersion + solvents

reel change

Flying roll change

total width

1580mm

working width

1530mm

Number of commissioned works

1

Commissioned works

MPG (multi-pressure gravure)

Comma rake

Nozzle/roll rake

Coating weights

MPG: 1-40

Comma: 6-140

Nozzle/roll: 1-50

Max viscosity

MPG: 500mPas

Comma: 4500mPas

Nozzle/roll: 800-1000mPas

Dryer

Convection dryer with strap

Dryer size

24m; 6 zones (independend)

Krönert REKO 800 Flexible coating machine 1580mm 200m/min.

Laminating and coating machine by Pagendarm

Manufacturer  Pagendarm 
Speed   6-80m/min 
Coating systems  dispersion + solvents 
Reel change  manual 
Total width  1300mm 
Working width  1280mm 
Number of  commissioned works  2 
Commissioned works  Nozzle/roll rake (Meyer-Bar) 
Roll rake with diving roller  

Coating weights  Nozzle/roll: 0,5-40 
Roll div roller: 10 
Comma: 5-140 
Max. viscosity  Nozzle/roll: 800-1000mPas 
Roll div roller: thin liquid 
Comma: 7500mPas 
Dryer  Convection dryer with strap 
Dryer size  predryer 3m (1 zone) 
main dryer 9+8m (3+4 zones) 

Pagendarm Coating and laminating machine 1300mm upto 80m/min.

Slitter Rewinder 750 mm

Speed: 5 - 80 m/min

Winding:

Reel change: manual

Max. reel width: 750 mm

Min. reel width: 600 mm

inner core diameter: 76er, 152er (3'' + 6'')

Max. web width: 400 ym

Min web width: 40 gr/m²

Max. outer diameter: 600 mm

Max. reel weight: 2500 kg

Cutting

Typ: silhouette cutting 

possible cuts: depending on track and cutting width

Max. cutting width: 600 mm

Min. cutting width: about 10 mm

Stacking

Removal: manual

Quantity reel schafts: 2  (friction shaft possible)

Max. roll width: 650 mm

Min. roll width: 10 mm

Inner core diameter: 76er (3'')

Max. carrier thickness: 400 ym

Max.roll outer diameter: 400 mm

750 mm

Slitter rewinder 1600 mm Senntech

Second hand slitter rewinder 1600 mm

Speed: max. 600 m/min

Winding:

Reel change: manual

Max. reel width: 1600 mm

Min. reel width: 600 mm

inner core diameter: 152er (6'')

Max. web width: 200 gr/m²

Min. web width: 40 gr/m²

Max. outer diameter: 1500 mm

Max. reel weight: 2500 kg

Cutting

Typ: silhouette cutting

possible cuts: 3

Max. cutting width: 1570 mm

Min. cutting width: about 10 mm

Stacking

Removal: automatically

Quantity reel schafts: 3

Max. roll width: 1570 mm

Min. roll width: 600 mm

Inner core diameter: 36er, 50,8er, 70er, 76er

Max. carrier thickness: 200 gr/m²

Max.roll outer diameter: 300 mm

Senntech AG 1600 mm

Slitter rewinder 1370 mm SM Engineering

Second hand slitter rewinder 1370 mm

Speed: 5 - 80 m/min

Winding:

Reel change: manual

Max. reel width: 1370 mm

inner core diameter: 76er and152er (3'' + 6'')

Max. web width: 400 ym

Max. outer diameter: 750 mm

Cutting

Typ: silhouette cutting

possible cuts: depending on track and cutting width

Max. cutting width: 1370 mm

Min. cutting width: about 10 mm

Stacking

Removal: manual

Quantity reel schafts: 2 changing shafts (no friction shafts)

Max. roll width: 1370 mm

Min. roll width: 10 mm

Inner core diameter: 51er, 76er + 152er (2'', 3'' + 6'')

Max. carrier thickness: 400 ym

Max.roll outer diameter: 450 mm

SM engineering 1370 mm

Slitter Rewinder 1560 mm Webtec

Second hand slitter rewinder 1560 mm

Speed: 3 - 120 m/min

Winding:

Reel change: manual

Max. reel width: 1560 mm

inner core diameter: 76er and152er (3'' + 6'')

Max. web width: 300 ym

Max. outer diameter: 1000 mm

Cutting

Typ: squeeze knife cut 

possible cuts: 3

Max. cutting width: 1524 mm

Min. cutting width: about 10 mm

Stacking

Removal: manual

Quantity reel schafts: 2 changing shafts (no friction shafts)

Max. roll width: 1524 mm

Min. roll width: 10 mm

Inner core diameter: 76er (3'')

Max. carrier thickness: 300 ym

Max.roll outer diameter: 240 mm

Webtec 1560 mm

Slitter Rewinder 1420 mm SM Engineering

Second hand Slitter Rewinder 1420 mm 

Speed: 5 - 80 m/min

Winding:

Reel change: manual

Max. reel width: 1420 mm

inner core diameter: 76er and152er (3'' + 6'')

Max. web width: 400 ym

Max. outer diameter: 750 mm

Cutting

Typ: silhouette cutting 

possible cuts: depending on track and cutting width

Max. cutting width: 1370 mm

Min. cutting width: about 10 mm

Stacking

Removal: manual

Quantity reel schafts: 2 changing shafts (no friction shafts)

Max. roll width: 1370 mm

Min. roll width: 10 mm

Inner core diameter: 51er, 76er + 152er (2'',3''+6'')

Max. roll weight: 90 kg/shaft

Max. carrier thickness: 400 ym

Max.roll outer diameter: 450 mm

SM Engineering 1420 mm

Querschneider 1450mm Schwalbach

Second hand sheet cutter 1450 mm

Speed: 5 - 20 stroke/min

Winding:

Reel change: manual

Max. reel width: 1450 mm

Min. reel width: 300 mm

inner core diameter: 152er (6'')

Max. web width: 400 ym

Max. outer diameter: 700 mm

Cutting

Typ: blade cutting + crosscut

possible cuts: depending on track and cutting width

Max. cutting width: 1250 mm

Min. cutting width: about 15 mm

Stacking

Removal: manual

Max.cutting width: 1420 mm

Max. cutting length: 100 mm

Max. carrier thickness: 400 ym

 

Schwalbach 1450 mm