Ausrüstung und Verarbeitung

Insertion head

- Assembles all documents in a pocket before insertion, feeds the envelope, inserts the package and seals the flap.

The maximum thickness of the package corresponds to the internal dimensions of a rigid opening through which a full envelope will fit.
All envelope sizes: up to 6 mm

Max. Speed: 5.000/hour

Versatile feeder

- Feeds single inserts (cards, reply envelopes, booklets, etc.) onto the path for subsequent insertion. Available with single hoppers only. An OMR/barcode version is also available (top reading only).

Insert format
Minimum width: 148 mm
Maximum width: 305 mm
Minimum length:
76 mm for units without reading
93 mm for units with reading
Maximum length: 216 mm

Insert weight
Minimum 70 g/m2
Maximum thickness 6 mm

Paper capacity
1,000 sheets of A4 80 g/m2
500 sheets of A4 zigzag folded 80 g/m2
250 booklets of 2.4 mm
500 C65 envelopes

Flex Folder

- Mounted at the end of the machine. It folds documents individually or in groups and can use an accumulator if required. It is equipped with feed cells, each consisting of two 500-sheet feed trays or a single 1,000-sheet feed tray. It uses a three-pocket folding mechanism. A 2D/BCR/OMR reading option is installed as standard, although a non-reading option is available on some versions.

Paper size
Minimum width: 148 mm
Maximum width: 305 mm†
Minimum length: 93 mm (140 mm when reading and using the battery)
Maximum length: 406 mm

Paper weight
70 g/m² minimum
120 g/m² maximum for folded documents
2 mm maximum thickness for unfolded inserts (test required)
2.5 mm thickness for daily mail (test required)

Folding capacity
Rolled, zigzag or single fold: 8 sheets of 80 g/m²*
Double parallel fold: 4 sheets of 80 gsm*

Fold lengths
Fold pocket 1: 237 mm max, 50 mm min.
Fold pocket 2: 232 mm max, 85 mm min.
Fold pocket 3: 135 mm max, 50 mm min.

Max. working area: 350 x 250 mm

Max. blister depth / height of sealing receiver: 130 mm

Number of sealing receivers: 4

Max. mechanical speed: 27 cycles/min

Max. production speed: 25 bags/min

Max. infeed speed: 200 packs/min (400 packs/min with double infeed arm)

Average format changeover time: 5 - 10min

Bag height: 180 - 400 (460)mm

Bag length: 360 - 850mm

Bag width: 360 - 850mm

Wrapping material: PE 40 - 60 um

Installed power: 16 kW

Real power consumption: 7kW

Air consumption:  <450l/min

Arbeitsbereich

• Nutzfläche: ca. 1300 × 1600 mm
• Materialdurchlasshöhe: Standard bis 30 mm, optional 50/75 mm

Mechanik & Antrieb

• Geschweißte Rahmen-/Holmenkonstruktion
• Patentierter schlupffreier Stahlband-Antrieb
• Geschliffene Linearführungen
• DC‑Servomotoren auf allen Achsen
• Werkzeugschonende Kunststoff-Tischplatte
• Streifenvakuum, stufenlos verstellbar

Präzision

• Wiederholgenauigkeit: ±0.02 mm
• Messsystem-Auflösung: 0.005 mm
• Adressierbare Auflösung: 0.01 mm

Leistung

• Geschwindigkeit: 1–1000 mm/s (abhängig von Werkzeugkopf)
• Beschleunigung: bis 10 m/s²

Elektronik & Steuerung

• Austauschbare Elektronikbox
• 4‑Achsen-Steuerung: X, Y, T, Z
• Vorausschauende Vektorverarbeitung
• Bedienfeld mit 4‑zeiligem LCD, mehrsprachig
• 9 User‑Parametersätze
• Diagnosefunktionen integriert

Schnittstelle & Software

• RS232C/V24, 600–38400 Baud
• Eingangspuffer 1 MB, Replotfunktion
• Datenformat: ASCII
• Befehlssatz: HP‑GL erweitert

Elektrische Daten

• Spannung: 100/115/230 VAC
• Frequenz: 50/60 Hz
• Leistung: 700 VA

Sicherheit

• Lichtschranken mit Selbsttest
• CE‑konform

Min. diam: 800mm

Max. diam: 1500mm

Min width: 400mm

Max. width: 4320mm

Max. weight: 7 tons

Paper type: writing and printing LWC